Factory-Direct Custom Packaging Manufacturer

Custom Mushroom Chocolate Bar Boxes | Printed Paperboard Packaging

Custom printed paperboard boxes for wrapped functional mushroom and artisan chocolate bars. Work directly with NEXA Packaging to customize your size, logo and finish.

  • From 500 pieces; quantity per design confirmed by quote
  • Tuck-end cartons, clear-window boxes, sleeves and paper trays
  • CMYK/Pantone printing, foil, spot UV and embossing
  • Dieline and artwork support; samples available by specification
  • Typical production: 7–15 working days after approvals; shipping additional

Get a factory quote — send wrapped bar dimensions, quantity and destination.

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CUSTOM PACKAGING DETAILS

Product Specifications

Every packaging box can be customized according to your product size, structure, branding and finishing requirements.

SIZE
Fully custom internal L × W × H; measured around your wrapped chocolate bar
SURFACE FINISH
Matte / gloss / soft-touch; substrate and finish confirmed by sample
MATERIAL
300–400 gsm white paperboard or kraft; final grade selected for fit and finish
SPECIAL FINISH
Gold or silver foil / spot UV / embossing / debossing
PRINTING
CMYK full color, Pantone spot colors, custom logo; inside printing on request
INSERT
Optional paperboard supports or dividers for single bars and multipacks
MOQ
From 500 pieces; minimum per artwork and structure confirmed in your quote
SAMPLE
Dieline and artwork support; structural or printed samples quoted separately
PRODUCTION TIME
Typically 7–15 working days after artwork/sample approval and order confirmation; shipping additional
DESIGN SUPPORT
Dieline and artwork support; structural sample for wrapped bar fit

PACKAGING STRUCTURES

Choose Your Packaging Style

Explore different packaging structures for your product. Every style can be customized in size, material, printing and finishing.

NEXA plum and cocoa printed straight tuck end chocolate bar box with gold foil botanical details, AI packaging concept

Straight Tuck End Chocolate Bar Box

NEXA plum and cocoa printed reverse tuck end chocolate bar box with gold foil botanical details, AI packaging concept

Reverse Tuck End Chocolate Bar Box

NEXA plum and cocoa printed window chocolate bar box with gold foil botanical details, AI packaging concept

Window Chocolate Bar Box

NEXA plum and cocoa printed chocolate bar sleeve and tray with gold foil botanical details, AI packaging concept

Chocolate Bar Sleeve and Tray

MATERIALS & FINISHING

Materials & Printing Finishes

Choose from a wide range of paper materials and premium finishing options to create packaging that matches your brand positioning and product requirements.

Material Options

Select the right paper material based on box structure, strength, printing and product application.

01_white_cardstock
White Cardboard
Smooth surface with good stiffness and printability. Ideal for folding cartons, cosmetic boxes, food packaging and retail boxes.
02_coated_art_paper
Coated Art Paper
Fine coated surface for sharp colors and detailed printing. Commonly used for gift boxes, brochures, sleeves and premium printed packaging.
03_greyboard
Greyboard
Thick, rigid and strong with excellent structural support. Ideal for rigid boxes, gift boxes, book-style boxes and box inserts.
04_kraft_paper
Kraft Paper
Natural brown appearance with an eco-friendly look. Suitable for food packaging, soap boxes, bakery boxes and sustainable packaging.
09_specialty_paper
Specialty Paper
Features unique textures such as linen, embossed or patterned surfaces. Perfect for premium gift boxes, jewelry packaging and luxury brand
05_black_cardstock
Black Cardstock
Deep black color with a premium and elegant appearance. Ideal for luxury packaging, jewelry boxes, cosmetic boxes and gift boxes.
06_corrugated_board
Corrugated Board
Strong layered structure with good cushioning and protection. Commonly used for mailer boxes, shipping boxes, e-commerce packaging and outer cartons.
07_gold_cardstock
Gold Cardstock
Metallic gold surface creates a luxurious visual effect. Suitable for premium gift boxes, holiday packaging, cosmetics and luxury products.
08_silver_cardstock
Silver Cardstock
Bright metallic finish with a modern premium look. Ideal for electronics, cosmetics, perfume and high-end retail packaging.
10_white_kraft_paper
White Kraft Paper
Natural fiber texture with a clean white appearance. Suitable for minimalist packaging, eco-friendly boxes, food packaging and lifestyle products.

Printing & Finishing

Add premium visual and tactile effects to strengthen shelf presence and brand recognition.

11_cmyk_full_color_printing
Cmyk Full Color Printing
Produces rich colors, smooth gradients and detailed graphics, suitable for colorful logos, artwork and product images.
12_matte_lamination
Matte Lamination
Creates a soft, elegant and understated appearance with very low reflection, ideal for premium and minimalist packaging.
13_gloss_lamination
Gloss Lamination
Makes colors appear brighter, deeper and more vivid, giving the packaging a clean and polished look.
14_spot_uv
Spot UV
Produces a high-gloss highlight effect that makes logos and key design elements stand out visually and adds a premium tactile contrast.
15_gold_foil_stamping
Gold foil Stamping
Creates a bright metallic gold shine, delivering a premium, elegant and luxurious appearance that immediately attracts attention.
16_silver_foil_stamping
Silver foil Stamping
Provides a modern, sophisticated metallic silver effect, especially suitable for luxury, cosmetics, electronics and premium gift packaging.
17_embossing
Embossing
Creates a raised three-dimensional texture that enhances logos and graphics through both visual depth and tactile appeal.
18_debossing
Debossing
Produces a subtle recessed 3D effect, giving the packaging a refined, handcrafted and premium appearance.
19_holographic_foil
Holographic foil
Creates a rainbow, iridescent and color-shifting metallic effect, ideal for packaging that needs strong shelf impact and a distinctive modern appearance.
20_soft_touch_finish
Soft Touch Finish
Provides a velvet-like, silky and luxurious hand feel, making the packaging feel noticeably more premium when touched.

Not sure which material or finish is right for your packaging?

Custom Mushroom Chocolate Bar Packaging for Functional & Artisan Brands

Build your chocolate packaging around the bar you actually sell. PaperBoxPro supplies custom mushroom chocolate bar boxes for culinary and functional mushroom chocolate brands, artisan chocolatiers and private-label confectionery businesses. Choose your own dimensions, printed artwork and paperboard construction for individually wrapped bars, retail ranges or gift collections.

Work directly with NEXA Packaging’s manufacturing team in Shenzhen, China. We coordinate structure, printing and finishing, with orders from 500 pieces and typical production of 7–15 working days after artwork/sample approval and order confirmation. Delivery time is quoted separately.

Request a factory quote for your chocolate bar boxes — send your wrapped bar size, quantity per design and delivery postal code.

The four style images are original AI-generated packaging concepts. Final structure, fit and finishing are confirmed by dieline and physical sample.

Choose a Box Structure That Fits Your Packing Process

A slim retail carton, a window box and a gift sleeve have different cost and assembly needs. Compare the construction before selecting decorative finishes.

Straight Tuck End Chocolate Bar Boxes

A folding carton with top and bottom tuck flaps is a practical starting point for single wrapped bars. Large front and back panels carry your logo, flavor name and product information. Flat delivery supports compact storage before packing.

Reverse Tuck End Paperboard Cartons

Opposite tuck directions offer another folding carton format for retail chocolate. We check the seam position, front-facing artwork and loading direction against your packing method before finalizing the dieline.

Custom Chocolate Bar Boxes with a Window

A shaped cutout can frame the inner wrapper or wrapped product. Keep enough board around the opening for stability. Window position and film are specified together, especially when your brand wants a paper-focused construction.

Printed Sleeves and Tray Packaging

A sleeve with a fitted paper tray suits a more deliberate opening experience or a small gift assortment. For multipacks, dividers can keep wrapped bars separated. Request a sample to compare the additional material and assembly with a simple tuck carton.

Custom Printed Chocolate Packaging with Foil & Embossed Details

White paperboard supports detailed illustrations and consistent flavor coding. Kraft offers a natural paper appearance. Choose the board after considering the wrapped bar’s weight, box span and desired finish; heavier stock is not automatically the best solution for every carton.

For luxury chocolate bar packaging, use gold or silver foil on a logo, emboss a motif, or add spot UV over selected graphics. Matte and soft-touch finishes change the feel, while gloss emphasizes color. We review the artwork so small lettering, foil edges and raised elements sit clear of creases and cut lines.

A coordinated range can share one structure while using different colors for dark chocolate, milk chocolate or functional mushroom recipes. We can reserve space for your ingredient list, allergens, nutrition information, barcode and batch area without crowding the front panel.

Size the Carton Around the Wrapped Bar

Send the length, width and maximum thickness of the wrapped product, including sealed seams. Include the number of bars per carton and whether you pack by hand or machine. A 50 g bar and a 100 g bar do not have universal box dimensions: the mold, recipe and wrapper change the fit.

We develop the internal dimensions and dieline from those details. A blank structural sample helps confirm loading clearance, flap closure and the position of any window or insert before print approval.

Outer Carton and Inner Wrapper: Specify Both Layers

The printed carton provides branding, handling support and shelf presentation. The suitable inner wrapper supplies the required food-contact and barrier functions. Paperboard alone does not establish shelf life, stop melting or replace a validated food wrapper.

Tell us whether the bar is already foil-wrapped, film-wrapped or packed in another primary layer. For any direct-contact component, identify your target market and contact conditions before material selection. Recyclability also depends on the finished combination of paper, coatings and window film.

Factory Direct Wholesale Ordering

NEXA Packaging was founded in 2003 and manufactures custom paper packaging with printing, die cutting and finishing capabilities. Direct factory communication helps buyers coordinate cost, samples and repeat-order specifications. Pricing depends on size, board, artwork versions, finishes and quantity; request a comparison at your planned launch and reorder volumes.

  1. Share your brief: wrapped bar dimensions, quantity per design, preferred structure, finishes and destination.
  2. Review the proposal: compare the construction and quote, then confirm the dieline and artwork.
  3. Approve a sample or proof: check the fit, readable panels and agreed finishing details.
  4. Confirm production and delivery: typical production is 7–15 working days after approvals and order confirmation; transport is scheduled separately.

Frequently Asked Questions About Chocolate Bar Packaging

What is the minimum order for custom mushroom chocolate bar boxes?

Orders start from 500 pieces. The minimum for each design depends on the box construction, paper and finishes. Share the quantity per flavor or artwork so we can quote the order accurately.

Can you make boxes for functional mushroom chocolate brands?

Yes. We make printed outer cartons for culinary and functional mushroom chocolate products, including brands using lion’s mane or reishi. Supply your own ingredient, allergen and product information; this is a packaging service, with no chocolate included.

How do I choose the correct chocolate bar box size?

Measure the fully wrapped bar in millimeters: length, width and total thickness, including wrapper seams. Send these measurements or a physical sample. We allow space for loading and check the fit on a structural sample before bulk production. Bar weight alone does not determine box size.

Can I order chocolate bar boxes with a clear window?

Yes. A die-cut window can show the wrapped bar or its inner wrapper. Window shape, film choice and placement are checked against the folds and artwork. Tell us whether you prefer a film window or an open cutout and whether a plastic-free construction is a priority.

Do you offer gold foil, embossing and spot UV printing?

Yes. We can combine full-color printing with selected foil, embossed details or spot UV. Send your artwork and the areas you want to highlight. We review fine lines, registration and fold positions before recommending the final process.

Are the cartons suitable for direct food contact?

The standard proposal is an outer paperboard box for an individually wrapped bar. A carton alone is not a sealed moisture or oxygen barrier. If chocolate will touch any packaging surface, tell us before quoting so the contact layer, inks, adhesives and relevant documentation can be reviewed for your market.

Can I get a dieline or sample before placing a bulk order?

We provide dieline and artwork support once the size and structure are agreed. Request a blank sample to check fit or a printed sample to assess graphics and finishes. Sample cost, courier charges and timing are confirmed by specification.

How long does production take and can you ship internationally?

Typical production is 7–15 working days after artwork/sample approval and order confirmation. Complex finishes or large orders may need longer. Shipping is additional. Send your destination postal code and required arrival date so production and delivery can be quoted separately.

Get a Custom Chocolate Bar Packaging Quote

Tell us your wrapped bar size, quantity per artwork, box style, finishing preferences, destination postal code and required arrival date. If you have not selected a structure, send a product photo and we can suggest a folding carton or sleeve to sample.

Get My Factory Quote

Need shelf-ready multipacks? Explore our custom chocolate counter display boxes.

WHY PAPERBOXPRO

Why Brands Choose PaperBoxPro

From structural design and material selection to printing, finishing and quality inspection, we support your custom packaging project from concept to delivery.

Factory Direct

Direct manufacturing support with flexible customization and factory pricing.

Low MOQ

Flexible order quantities starting from 500 pieces for custom packaging projects.

Fast Production

Efficient production scheduling with typical lead times of 7–10 working days.

Quality Control

Material, printing, finishing and final packaging inspections before shipment.

MANUFACTURING CAPABILITY

From Printing to Finishing, All Under One Roof

HOW IT WORKS

Custom Packaging Process

A simple and transparent process from packaging concept to final delivery.

01

Tell Us Your Requirements

Share your box size, quantity, artwork and packaging requirements.

02

Get Dieline & Quote

We prepare the structure, material recommendation and factory quotation.

03

Sample Approval

Review the sample, printing and finishing before mass production.

04

Mass Production

Production begins after artwork and sample approval.

05

Quality Inspection

Printing, finishing, structure and quantity are inspected before shipment.

06

Worldwide Shipping

Air, sea and DDP shipping options are available for global delivery.

Ready to start your custom packaging project?

FREQUENTLY ASKED QUESTIONS

Questions About Custom Packaging

Find answers to common questions about customization, materials, samples, production and shipping.

Our standard MOQ starts from 500 pieces for many custom packaging projects. The exact MOQ may vary depending on the box structure, material, printing method and finishing requirements.

Yes. We provide fully customized packaging based on your product dimensions, artwork and branding requirements. Size, structure, material, printing colors, inserts and finishing can all be customized.

Yes. We can provide dieline support based on your product size and packaging structure. If you already have artwork, you can send us your AI, PDF or other print-ready files for checking before production.

Available options include white paperboard, kraft paper, rigid greyboard, corrugated board and specialty paper. Finishing options include matte or gloss lamination, soft touch, foil stamping, spot UV, embossing and debossing.

Yes. Custom samples are available for checking structure, size, printing and finishing before mass production. Sample cost and lead time depend on the packaging specifications.

Typical production time is around 7–10 working days after artwork and sample approval. More complex structures or special finishing may require additional production time. 

Yes. We can arrange international shipping by air, sea and other available freight solutions. Shipping methods can be selected according to your delivery schedule, quantity and destination.

Please send us the box size or product dimensions, quantity, preferred material, printing and finishing requirements, destination country and artwork if available. The more details you provide, the more accurately we can prepare your quotation.

READY TO START YOUR PROJECT?

Ready to Create Packaging That Stands Out?

Tell us your size, quantity and design requirements. Our packaging team will help you turn your idea into production-ready custom packaging.

Send your artwork or reference design to receive a factory quotation.

No obligation. Fast response within 24 hours.

Factory Direct • Custom Size • Custom Printing • Global Delivery

Custom Folding Carton Boxes

Packaging Made for Your Product

Custom sizes, materials and finishes for your brand.

Tell Us About Your Packaging

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